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Archive for the ‘BP News’ Category

Whale Wars Map

Wednesday, November 16th, 2011

Green Printing

When Sea Shepherd Conservation Society, the organization behind Animal Planet’s hit TV show Whale Wars, wanted to use green printing methods to produce an eco-friendly, large-format wall map, we were thrilled to be asked to help. The challenge was to produce a frame-able work of art that depicts the areas of the world in which campaigns have taken place to save endangered species. The resulting poster depicts Sea Shepherd vessels and helicopters, as well as information about the organization’s various campaigns and the animals they rescue. It is printed in full color on paper that is certified by the Forest Stewardship Council (FSC) to have been sustainably manufactured with tree fiber harvested from well-managed forests. The poster measures 48×30, and is available either with or without lamination on their website. To purchase the map, visit their online store. To read more about their important work:

Eco-Friendly Promotional Products Line

Saturday, August 13th, 2011

We regularly field inquiries from our green printing customers about where to find eco-friendly, domestically produced ad specialty and promotional products. In response, your green printer has joined a distributor network for promotional advertising products in order to expand our resources and serve our clients better.

We now have access to a seemingly endless supply of products, from coffee mugs to koozies, flashdrives to mouse pads, reusable grocery bags to seeded business cards, pens, pencils and so much more. We can have your logo imprinted on items ranging from inexpensive giveaways to fancy corporate gifts.

Of course our main focus is on green promotional products. Sourcing these products is often challenging, but there are many good options out there. We are currently researching items that are domestically produced or union-made, contain some percentage of recycled material, and/or are biodegradable, and we’ll maintain a database of these products so that we can show you the best eco-friendly options. Soon we will begin to feature them at our online store under the “Go Greener” tab.

Whether you are planning an event or just getting ready to replenish your existing supply, please give us a call so that we can show you what we have to offer.

Latest aluminum recycling total

Thursday, October 7th, 2010

Your green printer recycled over a quarter of a ton of scrap aluminum plates today. That’s a pile of recycling.

Smoother folds keep quality high on recycled papers

Thursday, August 12th, 2010

Who spends over $10,000 to make a prettier crease on a piece of paper? Well, apparently we do. Green printing is just the beginning of our process – finishing is every bit as important to assuring a quality result. We’ve always done a good job with scoring, but when we saw what a real knife-and-die crease looked like, we had to have it in our bindery. So we made the commitment to a Morgana Auto-Creaser.

A traditional score is accomplished using a wheel and collar on a set of roller shafts. The idea is to break the fibers of the sheet and stretch the paper so that when the fold is made, the sheet doesn’t crack. This is usually sufficient, but occasionally even a scored paper shows some cracking, especially when there is solid ink crossing the fold or the paper is folding against the grain. Other factors such as high post-consumer recycled content and digital printing only make the problem worse. Further, because it is guided by a side guide down the edge of the sheet, the accuracy of a score is never quite perfect enough for us.

The Morgana, on the other hand, creates a perfectly smooth crease using a male and female die, and a lot of pressure. This forms a precise valley that looks like a miniature book spine. Even when creasing heavy recycled card stock across the grain, there is virtually no cracking. The machine uses electronic eyes to precisely stop the sheet at each crease location, and the results are incredibly accurate.

We could have bought a Harley, but we’re just geeky enough that the Creaser seemed more appealing. After using the machine for less than a month, Andrew, our bindery manager, commented that he really didn’t know what we did before acquiring it. Not only have we eliminated our scoring issues, the Creaser makes all of our subsequent operations trouble-free. The folder flies through jobs with critical color breaks, and the booklet-maker never misses exacting cross-overs.

Obviously we are committed to very high quality standards, and we think we should continue to invest in our process, even when the economy gets tough. Our work demands precision and our customers deserve it. So next time you pick up a printed job, take a close look at the folding. Then stop in and ask us for a demonstration of our new Morgana Auto-Creaser.

Brewery goes green with Cookbook

Friday, July 2nd, 2010

Elizabeth Rudd and the Heinzelmannchen Brewery in Sylva, NC have published a cookbook that includes stories, tips and recipes using their beer. The 6 year-old brewery was featured in the November, 2009 issue of Southern Living magazine in an article entitled German Beer Comes to Sylva.

The Brewery believes in eco-friendly practices, such as selling their beer in 2-liter glass “growlers” that are refilled rather than thrown away or recycled. The beer contains no preservatives and is not pasteurized. It was because of these values and principles that they chose Barefoot Press for the printing of Your Gnometown Cookbook.

Elizabeth puts it this way: “…the West and the East of North Carolina teamed up on this project. Though diverse in their fields of expertise, they have much in common: excellence, quality, experience and a personal touch. Working for a profit, yes, but without sacrificing the personal bonds they share with their customers – rare in today’s business world. They both share a commitment to quality and offer products they are proud to put their names on. … I believe this is a shining example of businesses working together, with integrity and care, for a common goal… a win-win situation for all.”

The cookbook is a fine example of green printing. The pages are printed with soy inks on 100% post-consumer recycled, chlorine-free paper, and the covers are made from 100% recycled French Paper Muscletone 140# cover. The binding is wire-O so the book lays flat for easy reading while cooking, but the coil is hidden behind a printed spine so it fits right in on the bookshelf. The book can be ordered at the company’s website:, or you can pick up a copy at the Brewery gift shop. Lift a pint for us!

Green Printer Eliminates Wastewater

Thursday, July 1st, 2010

We are happy to report another step toward sustainable, green printing has been finalized here at Barefoot Press. We reported earlier on our transition to process-free Fuji plates. The plates are in full production and it was one of the easiest transitions we have made.

As I was filling out a waste-water survey form for the City of Raleigh the other day, I realized that with this move, we have totally eliminated all waste-water from our process! The only water that goes down a drain at our plant is in the bathroom. Green Printing can’t get much more eco-friendly than this.

Barefoot Press founder nominated for Environmental Leadership Award

Tuesday, March 2nd, 2010

Richard Kilby, President of Barefoot Press – a pioneer in eco-friendly printing in Raleigh, NC – has been nominated for the William D. Schaeffer Environmental Award.

Created in 1990, the award honors Dr. William Schaeffer and his many contributions to environmental research, compliance education, and advocacy in the printing industry. According to the Printing Industries of America website: “The Schaeffer Award serves to recognize an individual’s focus on advancing environmental awareness and action in the graphic communications industry as a whole. A candidate’s accomplishments should go above and beyond job requirements or display an unselfish contribution to the industry not solely for a particular organization’s commercial gain. The ongoing environmental advocacy of Dr. Schaffer typifies the leadership activities expected of award recipients. Individuals must have sustained long-term efforts (on the order of several years or more) that have resulted in successful environmental programs and improvements.”

Barefoot Press was founded in 1987 in order to promote recycled papers and green printing practices. The company has pursued it’s agenda of educating customers and the general public about the benefits of eco-friendly printing for some 23 years. Mr. Kilby’s nomination is a recognition of those ongoing efforts.

Process-free plates make green printing more efficient

Wednesday, February 3rd, 2010

We are happy to confirm that another step toward sustainable printing has been accomplished here at Barefoot Press. We reported earlier on our transition to process-free Fuji plates. Well, the plates are now in full production and everything went like clockwork.

Because these plates use no water, developer, or any other chemistry, they have totally eliminated all remaining environmental issues in our prepress department. We simply laser-image the plates on our Fuji DART platesetter and hang them on the press. The plates fall into register quicker, roll up to color quicker, and so far we have had no plate remakes due to a quality issue. Because they are made from a high grade aluminum they are just as recyclable as our last plates, but have none of the waste disposal issues related to the plate processor.

We are always looking for ways to improve our eco-friendly printing process. This is a big step toward sustainability, and it wasn’t inexpensive to implement. But the results are worth the investment and effort, and we are pleased to say we have the cleanest prep department a green printer can have. We are offering demonstrations, so if you are interested please drop us a line.

Original Green Printer makes move to eliminate prepress chemistry

Tuesday, January 19th, 2010

The new year brings new innovation to Barefoot Press as we begin the transition to process-free plates in our pressroom. This move will eliminate all wet chemistry in our prepress department. The Fuji Ecomaxx-T plates are imaged via the laser diode banks on our Fuji DART platesetter, then go straight to press without the need for a chemical processor.

We are constantly striving to achieve a cleaner green printing process, and this is a significant step in that evolution. Our previous plates used a largely water-based process, but still required chemistry along with all of the maintenance, mess and water usage. Now, the water usage is completely eliminated and the process is totally clean and dry. We are very excited to make this move towards an even more eco-friendly printing process.

Interest in recycled labels up

Saturday, September 19th, 2009

Demand continues to grow for recycled labels. Your green printer is excited to report that we have completed several new projects on this 100% post-consumer recycled label paper. This label is uncoated (non-glossy) and prints beautifully. Most of the projects to date have been printed in four color process using our soy-based inks.

We have done a little bit of investigation into the adhesives, and according to the manufacturer, the material used is Low VOC and water based, and comply with CONEG regulations and the Clean Air Act of 1990. This is great news, which underscores the green printing credentials of this product.

We are stocking this recycled label paper in moderate quantities, and if demand continues to increase we will adjust our stocking quantities accordingly. Please contact us for a quote for your packaging project or mailing labels for your company collateral.

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